Description
Although Irrigation Craft will provide any filter system, the standard system used by Irrigation Craft is a technology called Disc Filtration.
Disc filters typically cost more than other methods but often the advantages offered by disc filters offset the added initial cost. Filtration can be a very high maintenance component of your system. Disc filters excel at reducing maintenance costs.
Please be aware that filtration is a large field of knowledge. The information given on this page is not complete or intended to fully inform the reader on the subject. Site specific information may be needed to fully evaluate your requirements.
It is important to know that most filters are rated in first pass. This is based on the fact that most filters as they become fouled filter to a finer and finer degree. As large particles stick to the filter media the filtration becomes finer until the media is cleaned, backwashed, or replaced.
Capabilities
Disc filters can remove particles down to 5 microns first pass.
Normal range for irrigation is 75 - 400 microns, depending on the irrigation system requirements.
Swimming pools, potable water, chemical process systems typically require about 20-30 micron filters on first pass. Some prefer 3-5 microns first pass.
For reference we supply the following comparisons:
Sand filters - Typical sand filter first pass may be in the 20-30 micron range. Processed high quality sands can filter down to about 3-5 microns on first pass.
Paper media cartridges for swimming pools - Typically 20-30 microns.
Cartridge filters for potable water - Typically 5-20 microns first pass.
DE (diatomaceous earth) - 3 microns first pass.
Disc filters are available as follows:
400 microns = 040 mesh screen
200 microns = 080 mesh screen
130 microns = 120 mesh screen
115 microns = 140 mesh screen
75 microns = 200 mesh screen
5 microns
Scroll down to learn more about Disc Filters
500 gpm Creek Series pump station with 4 disc packs for reclaimed water provided to irrigation system
80 gpm Creek Series pump station with 3 twin cartridge disc packs filtering reclaimed water for irrigation use.
Disc Filters - How they work
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As the name implies, the filter consists of a stack of discs. These discs are like hollow poker chips with serrations that cause the discs to interlock when the discs are stacked.
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Water enters the filter chamber on the outside of the discs. The water then flows through the disc pack between the interlocked serrations of the discs. After flowing through the serrations the water then flows through the hollow center of the discs and out to the field.
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Back wash is accomplished by reversing water flow. When flow is reversed, water enters into the hollow area of the disc stack causing the stack of discs to lengthen. As the stack lengthens the discs are separated from one another. Water then freely flows outward pushing all dirt caught between the discs to a dump line. Additionally, water is sprayed through nozzles inside the disc stack aimed outwards causing the discs to spin and rub against each other further cleaning the discs.
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The separation of the discs and the spinning action is the secret of the disc filter. This method of flushing is almost instantaneous requiring only a few seconds to fully clean the dirt off the discs. No other filtration system can equal the speed and thoroughness of the disc filter back wash.
Disc Filters - Advantages
FAST BACK WASH - Disc filters can be backwashed in far less time than sand filters. A 3 cartridge sand filter requires 10-20 minutes for back washing as the water flow must "fluff" up the sand to push dirt out. A 3 cartridge disc filter can be completely back washed in about 1-1/2 minutes, most of that time being valve opening and closing for each cartridge.
LOW WATER WASTE - The length of time advantage translates to saving hundreds of gallons of water. If water flow is 50 gpm, the sand filter system in 20 minutes would use 1,000 gallons to back wash. The disc filter would use 75 gallons.
SPACE SAVING - The disc filter system requires about 1/3 the space of a sand filter system.
LESS MAINTENANCE - Sand must be replaced periodically, and if the sand filter is abused and not backwashed regularly, the sand will require replacement quickly. Disc filters last for many years without requiring replacement because the plastic discs are highly resistant to deposits.
LESS PRESSURE REQUIRED - Disc filters require less pressure to back wash than sand filters. This may allow a smaller supply pump to be used.
RESISTANCE TO ABUSE - Failure to back wash a sand filter may lead to complete failure of the sand media requiring that the media be replaced. Failure to back wash a disc filter will lead to low water flow but when the disc packs are backwashed they immediately clean up and are easily restored to service.
FAST CHANGE - The filtration abilities can be quickly changed simply by changing the disc pack to the size you wish to filter down to. Disc packs are available from 5 microns up to 400 microns.
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